Custom Foam Fabrication & Sculptures
Professional Custom Foam Sculptures: Precision Craftsmanship Meets Creative Design
At Intermountain Playscapes, we specialize in designing and producing custom foam sculptures that truly inspires imagination. Whether you’re creating a themed playground, immersive environment, trade show display, or eye-catching art installation, our foam sculpting services offer unmatched versatility, precision, and creativity.
State-Of-The-Art Fabrication Facility
Our facility is equipped with top-of-the-line CNC machines featuring 4-axis capabilities, we bring precision and efficiency to every project. Our talented artists meticulously design and handcraft each order, ensuring that every piece is not only unique but also of the highest quality. Whether you're looking for intricate designs or large-scale sculptures, we are dedicated to transforming your vision into reality.
From Concept to Installation
We believe in a seamless journey from concept to installation for our clients. It all begins with digital design, where we collaborate closely with you to transform your ideas into detailed 3D models. Once the design is finalized, our state-of-the-art fabrication techniques come into play, ensuring precise and high-quality production of your custom foam pieces. After fabrication, we handle all aspects of shipping, carefully packaging your order for safe delivery. We also offer installation services for large, or local projects.
Applications and Industries Served
Themed Playgrounds and Play Structures
Trade Show Exhibits and Displays
Resort and Hotel Decor
Museums and Exhibitions
Theme Parks and Amusement Parks
Retail and Commercial Spaces
Public Art Installations
Film, TV, and Set Designs
Props and Themed Playground Elements
Architectural Foam Features
Custom Foam Fabrication Techniques
Each project begins with a block of Expanded Polystyrene Foam (EPS), utilizing varying densities tailored to the specific needs of each application. Once the design process is finalized and approved, our CNC machines and talented artists work together to intricately mill and hand-carve the EPS, bringing the project's form to life. Following the major material removal, our artisans meticulously add final details and hand-sand the surface to achieve a smooth finish.
Next, we proceed with the hard coating process, offering multiple options to suit your project's requirements. These include plastic polymers, glass fiber reinforced polymers (GFRP), and glass fiber reinforced concrete (GFRC). Each hard coating method is selected based on the specific circumstances of your project, ensuring optimal durability and performance.
To complete the transformation, the project is hand-painted, resulting in a professional and artistic finish. Our team carefully applies high-quality paints and finishes, paying attention to detail to elevate the final appearance. This step not only enhances the aesthetic appeal but also provides additional protection, ensuring that your custom piece stands out and endures the test of time.
Partner with Intermountain Playscapes
With years of experience creating foam sculptures for playgrounds, commercial spaces, and custom environments, we are dedicated to turning your vision into reality. No matter the size or complexity of your project, our team works closely with you from concept to completion, ensuring every detail reflects your creative goals.
Contact us today to discuss your custom foam sculpture project and discover how Intermountain Playscapes can help transform your space into something extraordinary.
Request a Custom Design and Quote
Reach out for a quote and design on your custom project. Project lead time may vary depending on project size and complexity.